Hot Pour Services
Solid Conditioner Manufacturing Line: Elevate Your Production Line with Melt & Pour Conditioner Bars.
The manufacturing line for solid conditioners involves several steps. First, ingredients are mixed and melted together. Then, the mixture is poured into molds and left to cool and harden. Finally, the solid conditioners are packaged and ready for distribution.
Our state-of-the-art Solid Conditioner Manufacturing Line is a game changer for increasing production and improving overall quality.
Quality
Creating Your Custom
Solid Conditioner
Our state-of-the-art facility will produce your private label conditioner with precision and care.
Create a unique and eye-catching packaging design that reflects your brand identity.
Work with our experts to develop the perfect shave soap formula for your brand.
Every batch of shave soap undergoes rigorous quality control testing to ensure excellence.
Making solid conditioner, alternative shave products, deodorant and melt & pourt soap bars
We’re going to break this down as easily as possible.
Sourcing basic materials like coconut oil and cocoa butter are easy, 8 on a scale of 1-10. Fragrances can be a bit more difficult to source and are a 6 on a scale of 1-10. The solid surfactants and conditioning agents are the most difficult, 2 on a scale of 1-10. This is why we recommend and insist that we purchase ALL the raw materials before we start production as a cheap hedge against supply shortages and cost increases.
Holds over 1200 pounds of material and can reach temperatures of 220ºF+. The 3 HP motor and agitator easily mixes all product thoroughly and in a timely manner.
This is a must to make sure small or larger particles of anything, whether it be micas, butters, conditioner agents or undesirables DO NOT end up in the final product.
Every pour has to be above the required weight every time. The heating elements ensure the product flows easily, at just the right temperature, between 30-40 bars per minute.
Like clockwork, the cup dispenser deposits the cups on the slow moving conveyor, filled with product, and then slowly cooled down to the point where the conditioner bars can be popped out and packaged.
And into your custom carton (box) they go along with a batch number/production date.
For larger orders and repeat clients. We will have custom master-shipper made to hold roughly 200 units and weigh less than 50 pounds. This makes shipping and handling to you or a Fulfillment Center as easy as possible. Need custom master-shippers for Amazon? We can do that too.
Cups Being Used
While we only use the cups once or twice, they are 100% recycled.
Silicone molds are NOT a perfect solution either.
A 7,500 bar run would require at least 3000 cavities.
The cost to purchase all those molds is not too bad.
Conditioner bar materials like BTMS-50 are not water
soluble and only fall off the silicone in the wash.
The person washing the cavities has to soak each mold for several minutes in very hot water and then make sure the free conditioner pieces do not end up back in the cavities. This means the water has to be replaced or reheated constantly.
Drying 3,000 cavities is going to take around 6 racks and 6 full size totes to store. Some silicone molds will transfer some color to the product you are pouring inside of them. We have seen this with shave soap and Melt & Pour soaps. Still think silicone molds are the best way to go?
Eco-friendly
Product Packaging
- At 7,000+ conditioner bars per run, boxes are a must.
- We can hand-load with top-loading boxes or machine-load from the side. Machine, or Cartoner, is the best way to go as it does it all.
- Most clients already have their packaging supplier and this is preferred by us because its less to worried about on our end. We do have packaging companies who we can recommend..
Craft Your Dream Product
Ready to turn you project into reality? Click below to fill out our custom shave soap request form and let’s create a personalized shave soap experience just for you.
Happy Customers
Read what our industry partners and clients have to say about us.
I have been working with the Colorado Soap Company for the past few months as my orders have steadily increased with them for one reason: I was so absolutely pleased with the quality of soap and service. If I have a question or concern, Creighton is sure to respond back in a timely matter and answer anything and everything. Truly great service and business. The whole process has been learning experience for myself, but is 100x easier working with this company. I can only anticipate that my orders with them will increasingly grow. Great company and people!
Requested soaps for my wedding as little gifts for the out of town guests! Creighton was amazing and so responsive (more so than any other vendor we did business with!)! The soaps smelled excellent and my guests loved them! I had a few left over and they are definitely not going to waste. I would recommend these guys and use them again for my next event. An aside, I would definitely trust Creighton with scent choice...I had no idea what I was doing and he guided me to an excellent, crowd-pleasing choice.
Custom Soap Manufacturer is great! I have been buying their custom soaps for quite sometime and I will continue doing so. The soap leaves my skin very soft and not dry at all. It leaves the oils and nice smell:) I do not need to put lotion afterwards:) I only use soaps to shower and this is by far my top one. Many other soaps I have bought in the past tend to say at all times they leave your skin full of moisture and honestly I think is just a marketing strategy, because I would have to put lotion no matter what. HONESTLY With Custom Soap Colorado you won't be disappointed. I highly recommend them.
High quality products my customers love! The custom soaps all look, work and smell amazing! Thank you!
Very efficient and courteous customer service (also a great product)!!
FAQs
Find answers to commonly asked questions about private label shampoo manufacturing, including minimum order quantities, lead times, and customization options.
What is Private Label Melt and Pour Soap Manufacturing?
Why should I choose Custom Soap Colorado for Private Label Melt and Pour Soap Manufacturing?
What customization options are available for solid conditioner?
Is there a minimum order quantity for solid conditioner?
The MOQ for solid shampoo bar production is 5,000 bars.
What's the cost for a different mold?
The custom die for the cups is roughly $3900
The minimum order of cups is 50k @ $.12 per cup
Note, we are happy to store the cups as long as the orders are coming in. However, if 6 months passes without an order being processed, we might ask that the cups be shipped to the client or dealt with accordingly. We can not sit on materials indefinitely.
There might be a cost to make new tooling for the equipment.
Do you offer drop-shipping?
Unfortunately no. We will palatalize the unit boxes into secondary master shippers and send them via freight. We recommend against sending 35 large boxes via ground as they will be heavily damaged in the process and cost you 5X more.
Beautiful Douglas County, Colorado